ACS1000 and ACS 6000 Parts —— ABB Medium Voltage Drive Control


The Direct Torque Control (DTC) technology employed in ABB’s medium-voltage drives enables them to provide faster, superior, longer-lasting, and more comprehensive protection than traditional medium-voltage power fuses. Notably, the ACS 1000 and ACS 6000 drive series are widely utilized for motor control across a diverse range of industries


1. ACS 1000 Industrial Drives


The ACS 1000 industrial drive series features a broad power range—spanning from 315 kW to 5000 kW—making it suitable for a wide variety of applications. These drives serve industries such as mining, cement, power generation, chemicals, oil and gas, water and wastewater treatment, marine, and food and beverage. They provide reliable motor control capabilities for equipment ranging from pumps, fans, compressors, and conveyors to rolling mills, grinding mills, marine propulsion systems, and grid simulators—as well as other non-rotating equipment and high-power applications.
The ACS 1000 offers two cooling options: air-cooled and water-cooled. The air-cooled drive models can be optionally equipped with either an external or an integrated input transformer, thereby eliminating the need for costly harmonic analyses or the installation of grid filters. Thanks to a built-in output sine-wave filter, the drives can—in field applications—drive standard induction motors, facilitate the retrofitting of older motors, and accommodate long motor cable runs. The ACS 1000 medium-voltage drives feature an arc-resistant design, ensuring that both personnel and equipment assets are protected from the hazards of electrical arcing. Furthermore, the drives can connect directly to the ABB Ability™ Remote Condition Monitoring (RCM) system, providing precise, real-time information regarding the drive's operational status to facilitate timely maintenance and servicing.

ABB ACS 1000 Drive


2. ACS 6000 Industrial Drives


The ACS 6000 industrial drive series consists of medium-voltage drives designed for use in both single-motor and multi-motor applications, with power ratings ranging from 3 kW to 27 MW. These drives are widely deployed across various sectors to control induction motors, synchronous motors, and permanent magnet motors. Utilizing the DTC control platform, the ACS 6000 drives deliver exceptional torque and speed control performance; they feature a common DC bus architecture that supports both single-motor and multi-motor operation, and they are equipped with energy regeneration capabilities. The ACS 6000 features a fuse-less design utilizing IGCT devices, which provide rapid and reliable protection for power components, thereby eliminating the need for—and replacing—less reliable medium-voltage power fuses across multiple motors. The drive modules can be connected to a common DC bus, enabling energy transfer to other inverters via this shared bus without the need to draw power directly from the utility grid.

ABB ACS 6000 Drive
Employing a modular design and IGCT semiconductor devices, the ACS 6000 drive features a reduced component count, delivering high efficiency and exceptional reliability to facilitate optimal system configurations. The system comprises a Line Supply Unit (LSU), an Active Rectifier Unit (ARU), and an Inverter Unit (INU). The LSU supports two-quadrant operation and maintains a constant power factor of 0.96 across the entire speed control range. The ARU rectifies the AC grid voltage and charges the DC bus capacitors; it supports four-quadrant operation, effectively mitigates harmonics, and offers an adjustable power factor. The INU is a 6-pulse, three-level voltage source inverter that converts the DC voltage into the AC voltage required by the motor. Both the ARU and INU share an identical layout and component configuration; by combining these units according to the required output power, motor configuration, and process demands, an optimal system setup can be achieved.


3. Medium-Voltage Drive IGCT Spare Parts

 

No. Model No. Product Code Description
1 3BHL000385P0101 5SHX0845F0001 IGCT Module
2 3BHB022793R0001 ASE2 UDC920AE01 Anti-Saturation Module
3 3BHB028273R0002 DC Axial Compact Fan DC Axial Compact Fan
4 3BHE027859R0102 DDC779CE102 Digital Drive Controller
5 3BHE033067R0102 GC C960 C102 ACS 2000 Control Board
6 3BHB017688R0001 IPS 21 - 35 AD Power Supply Module
7 3BHE032593R0001 IPS 21-24V-35 AD Power Supply Module
8 3BHB003688R0101 KUC711AE101 Power Supply Board
9 3BHB004661R0001 KUC711AE01/
KUC711AE101
Gate Unit Power Supply Module
10 3BHB005243R0105 KUC755AE105 Gate Unit Power Supply Module
11 3BHB005243R0106 KUC755AE106 Gate Unit Power Supply Module
12 3BHB005243R0117 KUC755AE117 Gate Unit Power Supply Module
13 3BHE021951R0124 KVC758A124 DC/DC Converter Module
14 3BHE020959R0127 KVC757A127 DC/DC Converter Module
15 HIEE401782R0001 LTC391AE01 Low Voltage Gate Module
16 3BHL000986P7001 LWN1902-6E AC/DC Power Converter Module
17 3BHL000986P7002 LWN2660-6E AC/DC Power Converter Module
18 3BHB016295R0001 MINI-PS-12-24DC/24DC/1 DC/DC Converter Module
19 3BSE050090R65 PFEA111-65 Tension Electronics
20 3BSE050091R65 PFEA112-65 Tension Electronics
21 3BSE050092R65 PFEA113-65 Tension Electronics
22 3BHE028959R0101 PPC902CE101 AMC33CX Control Board
23 3BHE024577R0101 PPC907BE101 AMC34 Control Board
24 3BHB016371R0002 QUINT-DC-UPS/24DC/20 UPS Module
25 3BHB027204R0001 QUINT-PS/1AC/24DC/20 Power supply unit
26 3BHE021887R0101 UBC717BE101 OVVP Board (Over Voltage and Under Voltage Protection Board)
27 HIEE300936R0101 UFC718AE101 Main Circuit Interface Board
28 3BHB003041R0101/3BHB000272R0101 UFC719AE101 I/O Extension Interface Module
29 3BHE004573R0141 UFC760BE141 INU Interface Board
30 3BHE004573R0142 UFC760BE142 INU Interface Board
31 3BHE004573R0143 UFC760BE143 INU Interface Board
32 3BHE003604R0102 UFC765AE102 Power Supply Module
33 3BHE039426R0101 UFC912A101 Emitter Output Interface Module
34 3BHE024855R0101 UFC921A101 Interface Module
35 3BHB006338R0001 UNS0881A-P, V1 Gate Driver Interface Board
36 3BHE009017R0101 XVC724BE101 Voltage Short-Circuit Detection Board, VLSCD
37 3BHE009017R0102 XVC724BE102 Voltage Short-Circuit Detection Board, VLSCD
38 3BHB007209R0102 XVC767AE102 Varistor unit
39 3BHB007211R0101 XVC768AE101 Current Measurement Scaling Board
40 3BHE006373R0101 XVC769AE101 OEI Board (Open Edge Interface Board)
41 3BHE021083R0101 XVC770BE101 HVD Board (High Voltage Drive Board)

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